How To Choose Helmet Lights for Firefighters

We've put together a guide for helmet lights to make it easier which light best fits your needs. The guide explains why you need a headlamp or helmet light, what styles work on different helmets, and what features are important to consider.

Helmet lights have been around for many years. While not every firefighter or fire department chooses to utilize them, helmet lights are amazing tools that provide necessary illumination in high stakes situations. 

Helmet lights have evolved to be brighter and more durable. Here are some tips and considerations to take into account as you purchase your next fire helmet light. 

Discussion points

What do you want to be illuminated? And why?

As a firefighter, you must have lights to assist with situational awareness. Right angle lights are often considered a firefighter’s primary light source. Helmet lights provide valuable task lighting to help you see and be seen on the scene. Depending on the style, a helmet light can be a small, powerful searchlight or a broad illumination for short-range tasks. 

What will you mainly use your helmet light for? 

Traffic accidents? Structure fires? EMS? Search and Rescue? Inspection?

Often, the first consideration for your light is how well it will pierce through the blackest of smoke in a burning structure. A smoke-cutting and search beam is very important, but it's also important to think of your job tasks. More than 70% of your calls are not fire-related. Traffic accidents and medical will likely be the majority of your calls. 

Firefighter uses a FoxFury Command helmet light for task illumination during an auto extrication
Firefighter uses a FoxFury Command helmet light for task illumination during an auto extrication

In these scenarios, you may not need a light that is so bright it will light up the side of the moon. More importantly, you need high-quality light that lights up the 2-15 foot working space in front of you. If you already have a right angle light, your helmet light doesn’t need to pierce through thick, black smoke. Your helmet light will complement your right angle light by giving you a broad swath of light so you can assess the immediate situation and make better decisions. 

How do you plan on using the helmet light? 

The obvious answer is ‘on a helmet’. Tilt the light straight out or down, depending on your needs. Straight out for searching or reading smoke. Tilted down for short-range task lighting or just being considerate to whoever you're talking to.

FDNY EMT wears a FoxFury Discover headlamp while treating a patient
FDNY EMT wears a FoxFury Discover headlamp while treating a patient

There's plenty of creative uses beyond that. Some firefighters flip the light on their helmets and tilt the light upward to read the direction and speed of the smoke inside a structure more easily.

Paramedics and EMTs wear their helmet light around their neck, pointed down while working on a patient.  Others use a side-mounted light that can be removed from the helmet to hand-hold it and control the light's direction. 

It’s important to think about the way you work and use your light. It can help you determine what kind of light you need. Multiple lights can be beneficial for different uses.

To learn more, visit the Guide to Lights for Firefighting

Quality vs Quantity

Again, let’s look back at what applications you are dealing with and how you use your light in those applications. If most of your calls are working in live structure fires or rural traffic accidents, a bright, tight search beam will be the best option for you. 

In this case, high lumen output is an important factor in what light to choose. You need the light to cut through smoke or search longer distances. An underpowered light with a weak beam will disappear in the lightest of smoke. Many side-mounted lights feature a tight, focused beam. 

If you do many EMS calls or are running hose nozzles, your priority is to light up the immediate space in front of you. You need to see injuries inside of a med bag or the controls on your tools. Quality of light is much more important for these types of applications. 

Firefighter utilizing redundant lighting, Structure Fire Kit
Firefighter utilizing redundant lighting, Structure Fire Kit

A panoramic beam of light will provide a more complete and even illumination of the immediate area. You can see more of the area and not need to constantly move your head back and forth to light up different things like you would with a tight beam light. 

Another benefit to a wider beam is it reduces eye fatigue over time. If your light produces a tight circle of very bright light, your eyes are constantly adjusting to the bright circle of the beam and the rapid fall-off to complete darkness around it. This makes your eyes work extra hard to be adjusting to those differences constantly. This results in eye fatigue and then potentially leads to headaches, irritability, and impaired vision. 

FDNY EMTs use headlamp and right angle lights for training exercise
FDNY EMTs use headlamp and right angle lights for training exercise

The color accuracy of your light is a critical factor when doing medical work. The coloration of the eyes or skin is important for diagnosing symptoms. Light with low CRI will give a color cast, leading to potential mistakes of a victim's condition. A high CRI light gives you bright, color-accurate illumination that allows you to make sound decisions faster. 

High, 94 CRI (left); Low, 65 CRI (right)

Choose your battery source wisely

AA alkaline batteries are the gold standard in the fire service. Lights, radios, cameras, and a variety of other electronics use AA batteries. Departments often supply bricks of AAs for the crew. Sourcing a headlamp that uses AA batteries is a fairly safe bet.

Rechargeable battery packs and NiMH AA are other options. Rechargeable batteries will run longer than alkaline batteries. They also require you to manage the charging of the batteries. Make sure you have extra batteries charged and accessible when you are working long shifts.  Know the runtime on your rechargeable battery. If it runs out of power, you can't replace it, and you'll need to recharge it. It's good to have a backup light in those situations.

Whatever choice you make on batteries, make sure you have access to backup batteries. You don’t want to get left in the dark at the most critical time.

Learn more about batteries in the Complete Guide to Lights for Firefighters

Side Mount vs Front Mount

Helmet lighting options have changed a lot over the years as heat sinking technology, lumens, and size have improved. 

Side-mounted lights date back to the Garrity lights of the 1980s, which were disposable, cost-effective options at the time. Today, side-mounted usually include a focused flashlight connected to the helmet via a silicone strap or adaptor.

FoxFury SideSlide C-clamp helmet light attached under the side brim
FoxFury SideSlide C-clamp helmet light attached under the side brim

These lights produce a beam that shines further straight ahead than it does peripherally. Some of the newer side-mounted lights have the ability to detach from the helmet quickly and be used as hand-held flashlights, while other models are fixed to the helmet. There are advantages to each, but it ultimately comes down to the user’s preferences.

Side-mounted lights can create a weight imbalance where the 4+ lb (1.8+kg) helmet tilts to the side in favor of the light. Even though newer helmets are lighter,  firefighters still feel neck strain due to the imbalance. Adding a second light or accessory like a FireCam to the other side can help balance the weight. 

A disadvantage of side-mounted lights is that they can snag on debris and equipment inside a structure. This could lead to neck injuries or exposure once the helmet falls off.  

Front-mounted firefighter helmet lights have been around since at least the 1970s. They started as helmet-mounted lamps with a corded battery pack worn around the waist in wildland firefighting applications. Many of today’s front-mounted helmet lights have a miner-style spotlight that projects light straight ahead. They usually don’t have a side-mounted light range but have greater panoramic visibility, which helps with situational awareness.

Most front-mounted helmet lights are self-contained, and the batteries are enclosed in the light head. Unfortunately, if the headlamp utilizes 4 AA batteries, the added weight can make the helmet tilt towards the front. This imbalance can create neck strain on longer shifts. Headlamps that use AAA batteries are smaller and lighter but will not last quite as long

FoxFury Command+ Amber/White is balanced on a wildland fire helmet with the light head in the front and the battery pack in the rear of the helmet.

Other helmet lights position the battery pack at the rear of the strap and attach it via wire to the light head. This configuration provides a balance for the light front to back and side to side.

Helmet Fit

There are now more helmet styles than ever before with design elements that can make certain lights impossible to use. It’s important to know the limitations of different types of helmets.

An external face shield that raises above the helmet's brim may prohibit the use of a high profile, tilting, front-mounted helmet light. A low-profile light is still an option. 

FoxFury Command LoPro helmet light on a fire helmet with a visor
FoxFury Command LoPro helmet light does not restrict the visor

Gallet style helmets are difficult to attach a helmet light to. They have no brim to attach a side-mounted light, and the front shield extends high on the front face of the helmet, prohibiting the use of a front-mounted helmet light. 

Another issue to consider is the front badge of the helmet. Many departments will not allow you to cover the badge, so a side-mounted light is the only option. 

Heat Issues

In a fire, the top of the room is the hottest part of the room. Your light, helmet, and face are exposed to higher temperatures than your torso; if you raise your head above the neutral plane.

Any items placed on your head or helmet need to be able to resist the heat. It’s the reason that helmets and goggles warp before other pieces of equipment.

Leather helmet severely burned from flashover. FoxFury Discover still working
Leather helmet severely burned from flashover. FoxFury Discover survived better than the helmet.

Elastic straps are very vulnerable to heat and will melt easily, causing the light to fall off the helmet. Silicone is a far superior material for straps. It can withstand much higher temperatures for longer life. 

Batteries are at a higher risk of explosion and corrosion at higher temperatures. The battery compartment needs to be able to withstand extreme conditions and protect the batteries. If a compartment is built poorly, heat will cook the batteries, causing them to leak and possibly explode.

Battery corrosion in a headlamp battery compartment

The front of the helmet is often hotter than the helmet's rear because you are mostly facing the fire you're trying to extinguish. Batteries positioned on the back of the helmet are more protected from heat. Rear positioning of the batteries also prevents the threat of acid from a leaking battery to drip down onto your face.

Features of Helmet Lights

Features are also significant and can make or break one’s experience with light. These include:

Tilt - This allows you to aim a front-mounted light head up or down. Aim the light down for task lighting or to avoid blinding others. Tilt the light up to analyze smoke and determine its speed and direction.

Rear LED on FoxFury Command+ Tilt Green/White headlamp provides improved visibility for firefighter position
Rear LED on FoxFury Command+ Tilt Green/White headlamp provides improved visibility for firefighter position

Rear Safety LED - A rear flashing or solid LED provides visibility for a firefighter from behind. It can help indicate the position of a firefighter on the scene. 

Light Beam - Many helmet lights feature a focused spotlight that throws a tight beam for a longer distance but offers little general visibility. Other helmet lights have better panoramic lighting to give you better situational awareness of the overall scene.

Firefighters pull victim from burning building
Firefighters rescue victim in training drill

Color Temperature - Lights vary in color temperature. Standard LEDs are great for general illumination. High CRI LEDs represent colors more accurately, which is critical in certain situations like medical calls.

Helmet lights are one of the most effective lighting tools for firefighters. Since they are mounted to the head, they always illuminate the direction that you are looking. They are ideal for short-range search and task lighting. Helmet lights should be top consideration for every firefighter when you are looking for personal lighting.

Subscribe and get email updates on new products and special offers!

Monday - Friday
8:00AM - 5:00PM PST
3544 Seagate Way #110
Oceanside CA 92056

Follow us

Our Products

FoxFury builds portable LED headlamps, flashlights, shield lights, scene lights and area lights.

Our application-specific LED lights are used in firefighting, police, military, industrial safety, hazardous area, filming, and photography. 

FoxFury products are designed in California and manufactured with the highest quality USA and foreign parts.

*In-stock and online products only will ship within 24 business hours, unless weather or other outside situations delay processes.


FoxFury uses the newest LED technology from OSRAM and others. White light and multi-color / wavelength-specific forensic light sources (from UV to IR) are available.

Our compact LED lighting tools are tough, waterproof and impact resistant. We also offer fire resistant and intrinsically safe / explosion proof lights.
© 2024 FoxFury LLC. All Rights Reserved.

Don't forget to complete your purchase!

Enter your details below to save your shopping cart for later.

    Your Cart
    Your cart is emptyReturn to Shop
      Apply Coupon
      linkedin facebook pinterest youtube rss twitter instagram facebook-blank rss-blank linkedin-blank pinterest youtube twitter instagram